Benefits of Utilizing the Die Casting Process

Die casting is quickly becoming one of the most widely used manufacturing methods due to the many advantages it provides.  The die casting process is one of the most cost-effective manufacturing options.  Die casting is so efficient because it is able to offer a wide range of part manufacturing options, unlike competing methods.  Also, components made during the die casting process last while remaining aesthetically appealing.  Additional advantages to using the die casting process include fast production, accuracy, durability, and strength.

The die casting process is able to provide a quick production time even while working with on complicated components, unlike other manufacturing techniques.  In die casting, countless duplicate castings can be made with minimal machining.  Additionally, die casting creates product components that are stable yet resistant to heat and other external factors.  Die casting manufacturers also pride themselves on developing components that are stronger than those created with other methods, such as plastic injection molding.  This process also allows manufacturers to rely on the metal itself instead of the welding, since there is no need to fasten the parts together.

With all of these advantages, it is no wonder that die casting is becoming a leading process in the manufacturing industry!

History of the Aluminum Die Casting Process

The die casting industry has come a long way in involving into the modern aluminum die casting process that we know today.  The die casting process first started in 1838 when the first die casting equipment was invented.  In 1849, the first die casting patent was granted for a machine that was small and hand operated.  This early die casting machine was used for mechanized printing production.  Another major breakthrough was made when Otto Mergenthaler designed the automatic type casting machine called the Linotype in 1885.  The Linotype grew to become the leading machine in publishing world until approximately 1970.

After this development, the die casting process experienced exponential growth.  The die casting industry began to specialize in creating a large volume of cost-effective yet complex parts.  The aluminum die casting process as well as the zinc die casting process really began to take off in the year 1914, and the use of magnesium and copper was not far behind.  The aluminum die casting process has evolved over the years, but the basic components remain the same.

Despite the stability of the aluminum die casting process, researchers see new developments on the horizon.  Those in the die casting industry are looking to create castings with more finished surfaces and at a faster rate.  For example, researches are working to develop a high-pressure die casting process that injects aluminum into the mold as a semi-solid.

Although this history of the aluminum die casting process can seem short, the amount of progress that has been made in the die casting industry is astonishing.  The aluminum die casting process is one of the most widely used manufacturing processes today.  For a process that was created specifically for the printing industry, it is amazing that the aluminum die casting process can now be found in many products that countless of people use on a daily basis.  From the automotive industry to mobile phone manufacturing, almost every manufacturing industry can take advantage of the enhanced aluminum die casting process.